Using HART Protocol to Manage for Quality – Martel LC-110H and HART Communications Diagnostics

Hart transmitter calibration LC110H with transmitter

Abstract

In this white paper we are going to cover the basics on HART communications and the diagnostic capability of the Martel LC-110H mA (loop) calibrator.

Exactly what is HART Communication?

In today’s process plants, most new field instruments are smart digital instruments. The most common class of smart instruments incorporates the HART protocol, with more than five million HART instruments in use in 100,000 plants worldwide. HART, an acronym for Highway Addressable Remote Transducer, is an industry standard that defines the communications protocol between smart field devices and a control system that employs traditional 4-20 mA wiring. Two capabilities are required to properly service HART instruments: precision analog source and measure capability and digital communication capability. In layman’s terms, the HART Communication Protocol is a digital signal that rides on top of the traditional 4-20mA analog signal. The digital signal consists of two frequencies that represent bits 1 and 0. The frequency is superimposed on the analog signal to provide simultaneous analog and digital communications. Until recently, this required two separate tools, a calibrator and a communicator.

What are the different commands?

There are three basic levels of HART commands:

1.) Universal Commands (All HART devices must recognize and support)
Universal commands are mainly read commands that let the user read the main device parameter: Some examples are:

• Poll HART devices for unique identifiers
• Read primary variables (PV) and units
• Read AO value and % of range
• Read transmitter range, units, and damping
• Read serial number and limits
• Read or write tag numbers and messages

2.) Common Practice Commands (Implemented by many manufacturers)
Common practice commands are a combination of read and write commands which are widely used in many HART devices. Some examples are:

• Read selection of up to four dynamic variables
• Write device range values (LRV, URV)
• Set fixed current output current
• Perform self-test
• Trim PV zero
• Trim DAC zero and gain
• Write sensor serial number
• Read or write dynamic variables
• Diagnostic functions

3.) Device Specific Commands (Unique to the manufacturer Device Descriptor – DD)
These commands allow the user to drill down into the detailed operating parameters and functions of a specific HART device. Some examples are:

• Full calibration
• Read or write a density calibration factor
• Choose PV (mass, flow, or density)
• Sensor Trim Calibration
• Write PID Set Point and PID Enable
• Valve characterization
• Valve set point and travel limits
• Local display information
• Many, Many more commands depending on the complexity of the device.

So, what can the Martel LC-110H do to facilitate the maintenance of HART devices and loop calibration?

Traditionally a technician would normally use a loop calibrator to troubleshoot or calibrate an analog 4 to 20mA loop device. A loop calibrator can source current (4 to 20ma) into a SCADA system or local display to test the system and calibrate the loop (i.e. set 4mA to a “minimum” reading and 20mA to a “full scale” reading for a given loop). This is still the most common use for a loop calibrator today. However, over the years many of the devices that operate on a 4 to 20mA loop are now HART smart devices so in order to do a full loop test, or troubleshoot the loop, you need to carry an expensive (and somewhat complex) HART communicator as well as a loop calibrator.

This is the need that the Martel LC-110H addresses. For the first time there is a product that is as simple to use as a loop calibrator yet combines the communication functions needed to troubleshoot, do basic setup and trim the 4 to 20mA output of a HART transmitter. This powerful combination of functions allows the technician to do the following tasks:

• Calibrate a 4 to 20mA loop. Source and read 4 to 20mA as well as provide 24V power to a transmitter under test.
• Use advanced functions like auto-step/ramp, valve test to facilitate testing of specialized devices
• Download device configurations from the HART device and data log (record) the loop
• Communicate with HART devices by performing the most frequently used universal and common commands, which include:

– Trim DAC output (4 to 20mA)
– Set fixed current output
– Set LRV and URV
– Run self-diagnostic tests
– Zero the PV on pressure transmitters
– Read all device setup information

The Martel LC-110H offers several simple and flexible connection options, including being able to troubleshoot and test HART devices used in Ex areas from the “safe” or control room side of the plant.

Figure 1 (Powering a transmitter while reading the mA)

hart transmitter calibration

Figure 2 (In series with the loop with the internal 250Ω resistor on)
hart transmitter calibration

Figure 3 (HART Communicator Mode – Intrinsically Safe Barrier)
hart transmitter calibration

What are the limitations of the Martel LC-110H?

The Martel LC-110H has the capability to perform several widely used Universal and Common Practice commands; however, it is not meant to replace a full featured HART calibrator or communicator. It does not support any of the Device Specific Commands. In order to execute device specific commands, the LC-110H would need to have a built in Device Description (DD) interpreter. These interpreters are found in the Fluke 754 or dedicated HART communicators.

hart transmitter calibration

Frequently Asked Questions

1.) Do I need to update the firmware on my LC-110H in order to talk to newly released HART devices?
No. The LC-110H supports Universal and Common Practice commands in accordance with the HART 6 guidelines. If the device is registered to HART and follows the established guidelines, the LC-110H should always be able to establish communication.

2.) Do I need a separate 250Ω resistor to establish HART communications?
No. The LC-110H has a built in selectable resistor. Please make sure to follow the manual and take the proper steps to ensure safety when commissioning devices on a live loop.

3.) Can I use my LC-110H to download a configuration from a transmitter?
Yes. The LC-110H has the capability to download and store up to twenty transmitter configurations. Configurations then can be transferred over to the PC using the available BetaLOG HART Software and USB to Lemo cable.

4.) Can I use my LC-110H to clone a transmitter and upload the configuration to another unit?
No. The LC-110H currently does not have the capability to upload a configuration to a transmitter.

5.) Can I edit tags or change the primary variable with the LC-110H?
No. The LC-110H can only read the tag information and the PV unit.

6.) Does the LC-110H allow me to view both the analog output and PV mA (digital reading) from the transmitter on the same screen?
Yes. In Data Log mode, the LC-110H will show you the two readings side by side on the screen. If you purchased the additional BetaLOG HART software, the data can be downloaded and saved as a .txt or .csv file. The date, time, LC-110H mA, PV mA, and four other variables will be downloaded. If the variables are not assigned in the transmitter, the default value is NONE.

The Martel LC-110 and LC-110H are mA (loop) calibrators designed to take the loop calibrator class to the next level. In the communicator mode the user will be able to read basic device information, perform diagnostic tests, and trim the calibration on most HART enabled transmitters. In the past, this could only be done with a dedicated communicator, high-end multifunction calibrator costing thousands of dollars, or a laptop computer with HART modem. The LC-110H will allow many more technicians to service and support HART devices.

In addition to HART communications, we also gave the user the ability to get information out of the LC-110H. Need to quickly document the parameters of all the HART transmitters in your plant? Just add the BetaLOG HART software/cable to capture and upload to twenty configurations in either (.csv) or (.txt) format. The LC-110 also has the ability to data log or record data on a particular transmitter for troubleshooting. Article by Martel Electronics

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